Product Description
WLD Screw Air Compressor,Air Dryer,Air Tank and Filter
Product Description
1. Screw Air Compressor
| Screw Air Compressor A Series | ||||||
| Model | WLD-10A | WLD-15A | WLD-20A | WLD-30A | WLD-40A | WLD-50A |
| Air volume/Air pressure(m3/min/Mpa) | 1.35/0.7 | 1.8/0.7 | 2.5/0.7 | 3.8/0.7 | 5.2/0.7 | 6.5/0.7 |
| 1.2/0.8 | 1.6/0.8 | 2.3/0.8 | 3.4/0.8 | 5.0/0.8 | 6.1/0.8 | |
| 1/1.0 | 1.3/1.0 | 2/1.0 | 3.1/1.0 | 4.3/1.0 | 5.5/1.0 | |
| 0.8/1.2 | 1/1.2 | 1.7/1.2 | 2.7/1.2 | 3.8/1.2 | 4.9/1.2 | |
| Ambient temperature(ºC) | -5~+45ºC | |||||
| Cooling way | air cooling | |||||
| Discharge temperature(ºC) | ambient temperature <15ºC | |||||
| Lubrication oil(L) | 6 | 12 | 18 | 20 | 20 | 29 |
| Noise(dBA) | 66±2 | 68±2 | ||||
| Driving way | belt drive | belt drive | belt drive | direct drive | ||
| Electricity(V/ph/Hz) | 380/3/50 | |||||
| Power(KW) | 7.5 | 11 | 15 | 22 | 30 | 37 |
| Starting method | Y-△Starter | |||||
| Dimension(mm) L | 960 | 1100 | 1100 | 1380 | 1500 | 1500 |
| W | 580 | 710 | 710 | 850 | 1000 | 1000 |
| H | 770 | 1100 | 1100 | 1250 | 1350 | 1350 |
| Net Weight(kg) | 178 | 327 | 337 | 500 | 683 | 683 |
| Outlet pipe dia(inch) | 1/2″ | 1″ | 1″ | 5/4″ | 3/2″ | 3/2″ |
Direct drive screw air compressor
Connected with rotor, motor and it’s outer case form a unit which can achieve zero maintenance. Besides, due to less spare parts, direct drive has less transmission loss to make it more stable and get longer life.
2.Air dryer
Refrigerated air dryer
Advantage
- Low dew point-pressure dew point as low as 5ºC, outlet dew point can reach 15ºC or lower on standard condition.
- High-efficiency pre cooling regenerator-reduce the load of evaporator by increasing outlet temp by 10-15ºC and decreasing inlet temp by 8-12ºC
- Colliding whirlwind air-water separator-air and water can be completely separated at dew point.
- Heat bypass valve-balance pressure, reduce load of compressor, decrease power loss, ensure performance of dryer even at low temperature environment.
- Pressure protection switch-avoid damage to dryer compressor if any fault
- Protective welding way-ensure cleanness in cooling system and avoid to block system
- Good quality cooling spare parts-Panasonic, Cope-land, Tecumseh, CHINAMFG compressor, CHINAMFG expansion valve, Saginomiya solenoid valve.
- Increased condenser-15-20% bigger than normal condenser make sure refrigerant liquefy completely at serious environment.
- Compact outline-small size, less weight, easy to install and disassemble
- Strict QC-test completely before leaving factory to ensure 100% good products.
Refrigerated air dryer
Advantage
- Low dew point-pressure dew point as low as 5ºC, outlet dew point can reach 15ºC or lower on standard condition.
- High-efficiency pre cooling regenerator-reduce the load of evaporator by increasing outlet temp by 10-15ºC and decreasing inlet temp by 8-12ºC
- Colliding whirlwind air-water separator-air and water can be completely separated at dew point.
- Heat bypass valve-balance pressure, reduce load of compressor, decrease power loss, ensure performance of dryer even at low temperature environment.
- Pressure protection switch-avoid damage to dryer compressor if any fault
- Protective welding way-ensure cleanness in cooling system and avoid to block system
- Good quality cooling spare parts-Panasonic, Cope-land, Tecumseh, CHINAMFG compressor, CHINAMFG expansion valve, Saginomiya solenoid valve.
- Increased condenser-15-20% bigger than normal condenser make sure refrigerant liquefy completely at serious environment.
- Compact outline-small size, less weight, easy to install and disassemble
- Strict QC-test completely before leaving factory to ensure 100% good products.
Air Dryer Technical Specification
| Model | WLD-10 | WLD-20 | WLD-30 | WLD-50 |
| Air volume(m3/min) | 1.5 | 2.5 | 3.8 | 6.7 |
| Working condition | A. entrance temp 80ºC B. environment temp 45ºC C. air pressure 10 kg/cm2 | |||
| Pressure dewpoint | 2~10ºC | |||
| Refrigerant | R22 | |||
| Refrigerant Motor(HP) | 0.35 | 0.5 | 0.75 | 0.8 |
| Electricity | AC 220V 50 | |||
| Dimension(mm)L | 620 | 750 | 800 | 930 |
| W | 410 | 420 | 425 | 485 |
| H | 650 | 730 | 810 | 900 |
| Weight(kg) | 38 | 60 | 73 | 92 |
3.Air tank
| AIR TANK DATA | ||||||||||||||||
| NO. | Specifications | Temp(ºC) | Total height(mm) | Inside size (mm) | Air inlet port | Air outlet port | Support pillar | Blowdown valve connector(inch) | Compressor capacity parameters(m3/min) | |||||||
| Volume(m3) | Pressure(MPa) | Height(mm) | Port Size(mm) | Connector(inch) | Height(mm) | Port size(mm) | Connector(inch) | Separation distance (mm) | Size (mm) | |||||||
| 1 | 0.3 | 0.8 | 150 | 1592 | 550 | 642 | 25 | 1 | 1242 | 25 | 1 | 400 | 20 | 0.5 | 2.6-3 | |
| 1 | 1592 | |||||||||||||||
| 1.3 | 1598 | |||||||||||||||
| 3 | 0.6 | 0.8 | 150 | 1905 | 700 | 680 | 40 | 1.5 | 1550 | 40 | 1.5 | 490 | 24 | 0.5 | 4.8-6 | |
| 1 | ||||||||||||||||
| 1.3 | ||||||||||||||||
| 4 | 1 | 0.8 | 150 | 2240 | 800 | 760 | 40 | 1.5 | 1760 | 40 | 1.5 | 560 | 24 | 0.5 | 8-10 | |
| 1 | 2243 | |||||||||||||||
| 1.3 | 2291 | |||||||||||||||
4.Filter
Precision filter
Function
Filter out ozone, gas and particulates in compressed air.
Multi filter material include borosilicate fiber, glass fiber, acticarbon fiber, unwoven fabric and stainless steel mesh.
C filter, remove most liquid and 3 μm above particulates, oil content as low as 5ppm and little water, dust and oil mist.
T filter, remove 1μm above liquid and particulates, oil content reach 0.5ppm.
A filter, remove 0.01μm above liquid and particulates, oil content reach 0.001ppm
Associated Products
Piston Air Compressor
WLD Spray Booth
Company Profile
About us
Product Showroom
Meeting Room
Exhibition
FAQ
FAQ
Q1:Are you Manufacturer or Trading Company?
A:We are a professional manufacturer with our own export department.
Our factory was established in 2000.
Q2:Where is your factory located? How can I visit there?
A:Our company is located in HangZhou City, China.All clients, from home and abroad,are warmly welcomed to visit us.
Q3. What is your terms of packing?
A: Generally, we pack our goods by thicker bubble paper, some of them are packed by carton.
Q4. What is your terms of payment?
A: By T/T, 30% as deposit for production, and 70% balance before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q5. What is your terms of delivery?
A: Normally our quotation is under FOB HangZhou, but we also accept EXW, FOB, CFR, CIF, DDU.
Q6. How about your delivery time?
A: Generally, it will take 10 to 15 days after receiving full payment. If your voltage is different from 380V/3PH/50Hz, the delivery time will be around 20 days for custom-made motors or electric components.
Q7.Can we customize our product?
A:Yes,you can.Customized material and standard are acceptable. We can provide different standards according to your market and favor.
Q8: How do you make our business long-term and good relationship?
A1. We keep good quality and competitive price to ensure our customers benefit ;
A2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
Q9: Why choose WeiLongDa?
A1. Wallboard – All WLD spray booth wall panels are anti-fire EPS,foam density is 14kg/m²;
A2. Front door – with aluminum view window, made of 50mm EPS, 0.8mm galvanized steel with plastic spray. Front door is like a face, beautiful, strong, practical, leakproof, anti-rusting & long-lasting, it means your workshop will attract more business and you will spend less time and money on spray booth maintenance;
A3. Steel structure – 4000kg vehicle can safely get in and out of the booth without worried, no noise, vibration is minimized, no air leakage, dust free, clean and efficient, we use thick galvanized steel pipes to make our spray booth cabinet, so our cabinet is anti-rusting;
A4. Heat exchanger – 2 layers radia pipes structure with 2 CHINAMFG welded by experienced skillful welder, it is high efficiency & safe;
A5. Motor fan – introduced from Simens technology with large air flow at low noise, high quality bearing, full cooper coils, rock wool sound proff cover;
A6. Components finishing – since CHINAMFG factory has its own powder coating facility, all components seen were with powder coated treatment. Strong anti-rusting finishing, not just good looking but also make a durable spray booth.
A7. Advantages of CHINAMFG control panel – 1) dust free 2) user can intuitively see the booth actual operation status from the panel 3) spray temperature and baking temperature were set in internal memory, no need to reset temperature when change the mode 4) digital pressure display with over pressure alarm 5) over heat fire alarm system 6) we offer 1 year warranty, life-long maintenance for our booth;
A8. Small details – 1) hinge type ceiling filter frame, 1 person can handle changing filter 2) flter is self sealing no need screw to fix 3) fan filter is easy to access with small door and handle 4) front door locking pin with position locking 5) infrared lamp with rock wool isolation 6) infrared lamp install with isolation distance 7) infrared lamp with door open security sensor switch 8) infrared lamp with wire entrance prastic screw.
| After-sales Service: | Online and Others |
|---|---|
| Warranty: | 12 Months |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Type: | Screw Air Compressor |
| Customization: |
Available
|
|
|---|
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
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What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-12-01
China best 2021 New Design Energy Save AC Power Oil Injected 75kw 0.7MPa Screw Air Compressor for Painting 12v air compressor
Product Description
| Model | Power (KW) |
Capacity/Pressure ( m3/bar) |
Outlet size | Weight (kg) |
Unit size mm (LxWxH) |
| WZS-30PMII | 22 | 5m3/6.5bar | RP 1 1/2 |
760 | 1500x850x1280 |
| 4.1m3/8.5bar | |||||
| 3.5m3/10.5bar | |||||
| 3.2m3/12.5bar | |||||
| WZS-40PMII | 30 | 7.0m3/6.5bar | RP 1 1/2 |
980 | 1950x1250x1650 |
| 6.4m3/8.5bar | |||||
| 4.9m3/10.5bar | |||||
| 4.2m3/12.5bar | |||||
| WZS-50PMII | 37 | 10m3/6.5bar | RP 1 1/2 |
1080 | 1950x1250x1650 |
| 7.1m3/8.5bar | |||||
| 5.9m3/10.5bar | |||||
| 5.4m3/12.5bar | |||||
| WZS-60PMII | 45 | 12m3/6.5bar | RP2 | 1980 | 1950x1250x1650 |
| 9.8m3/8.5bar | |||||
| 7.8m3/10.5bar | |||||
| 6.5m3/12.5bar | |||||
| WZS-75PMII | 55 | 16m3/6.5bar | RP2 | 2180 | 2500x1650x1900 |
| 12.5m3/8.5bar | |||||
| 10.2m3/10.5bar | |||||
| 8.6m3/12.5bar | |||||
| WZS-100PMII | 75 | 18.5m3/6.5bar | RP2 | 2280 | 2500x1650x1900 |
| 16.5m3/8.5bar | |||||
| 13m3/10.5bar | |||||
| 10m3/12.5bar | |||||
| WZS-125PMII | 90 | 23m3/6.5bar | DN65 | 3200 | 3000x1800x2000 |
| 18.5m3/8.5bar | |||||
| 15.5m3/10.5bar | |||||
| 12m3/12.5bar | |||||
| WZS-150PMII | 110 | 27.5m3/6.5bar | DN65 | 3360 | 3000x1800x2000 |
| 22.6m3/8.5bar | |||||
| 18.5m3/10.5bar | |||||
| 14.8m3/12.5bar | |||||
| WZS-180PMII | 132 | 32.5m3/6.5bar | DN80 | 3560 | 3000x1800x2000 |
| 28m3/8.5bar | |||||
| 22.5m3/10.5bar | |||||
| 18.5m3/12.5bar | |||||
| WZS-220PMIII | 160 | 37.5m3/6.5bar | DN80 | 3850 | 3380x1950x2200 |
| 32.6m3/8.5bar | |||||
| 26.8m3/10.5bar | |||||
| 22.8m3/12.5bar | |||||
| WZS-250PMII | 185 | 40.6m3/6.5bar | DN80 | 4600 | 3380x1950x2200 |
| 37.8m3/8.5bar | |||||
| 32.5m3/10.5bar | |||||
| 26.6m3/12.5bar | |||||
| WZS-270PMII | 200 | 49m3/6.5bar | DN100 | 5200 | 3380x1950x2200 |
| 41m3/8.5bar | |||||
| 38.5m3/10.5bar | |||||
| 31.5m3/12.5bar | |||||
| WZS-300PMII | 220 | 54.8m3/6.5bar | DN125 | 6200 | 4000x2250x2400 |
| 49m3/8.5bar | |||||
| 41.5m3/10.5bar | |||||
| 37.5m3/12.5bar | |||||
| WZS-350PMII | 250 | 61m3/6.5bar | DN125 | 6600 | 4000x2250x2400 |
| 54m3/8.5bar | |||||
| 45.5m3/10.5bar | |||||
| 40.5m3/12.5bar |
Q1:Do you offer OEM/ODM/Customer’s logo print?
A1:Yes,OEM/ODM,Customer’s logo are welcomed.
Q2:Delivery Time?
A2:Usually 5-25 days after receiving deposite, specific delivery date depends on order quantity.
Q3: What’s your payment terms?
A3:Regularly 30% deposite and 70% balance by T/T,Western Union,Paypal ,other payment terms also can be discussed based on our cooperation.
Q4:How to control your quality?
A4:We have professional QC team,control the quality during the mass production and inspect all goods before delivery.
Q5:If we don’t have shipping forwarders in China, can you do that for us?
A5:We can offer best shipping line to ensure you can get the goods timely at best price.
Q6:I never come to China before,can you be my guide in China?
A6:We are happy to provide you one-stop service,such as booking the ticket,pick up at the airport, booking hotel,accompany visiting market or factory.
| After-sales Service: | Video Technical Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
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Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-11-16
China supplier 4kw 5.5kw 7.5kw 11kw Belt OEM Screw Air Compressor China Factory Fix Speed Made for Industry portable air compressor
Product Description
Q1: What information do I need to provide to get the suitable machine?
1. How much air delivery capacity ( Unit:CFM or M3/Min )
2 How much working pressure ( Unit:PSI, Bar or Mpa )
3.What is the voltage and frequency of my country of residence ( V/Hz )
4. Whether I need other accessories such as air tank, filters and/or air dryers.
Tell us the answer, we will offer scheme for you!
Q2: What are the general unit conversion?
1bar = 0.1Mpa = 14.5psi 1m³/min = 35.32cfm 1KW = 1.34HP
Q3: Are you factory or trading company?
We are factory. Our factory is located in 39 Xihu (West Lake) Dis. Rd, HangZhou, ZHangZhoug
Q4: Which trade term can you accept?
FOB, CIF, CFR, EXW, etc.
Q5: How long will you take to arrange production?
15 days for Regular Products, 35 days for Customizing Models
SPECIFICATION
| MODEL | LG-15B-8 |
| Ambient Temperature | -5ºC to +45 ºC |
| Max Pressure (bar) | 8 |
| Air Delivery (m3/min) | 1.5 |
| Compression Stage | Single Stage Compression |
| Cooling Method | Air Cooled |
| Discharge Temperature (ºC) | ≤ 75ºC |
| Oil Cotent (ppm) | ≤3 |
| Transmission Method | Belt Driven |
| Sound Level dB(A) | 66±3 |
| Lubricating Oil Amount | 7.5L |
| Motor Power | 11KW/15HP |
| Motor Level Of Protection | IP55 |
| Voltage | 380V/3ph/50Hz |
| Dimensions (mm) | 1050×740×1150(L*W*H) |
| Weight | 225KG |
| Discharge Outlet Thread | 1/2” |
| After-sales Service: | Operation Training; Maintenance |
|---|---|
| Warranty: | 2-Year-Warranty |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Installation Type: | Stationary Type |
| Samples: |
US$ 800/set
1 set(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
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How are air compressors used in refrigeration and HVAC systems?
Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:
1. Refrigerant Compression:
In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.
2. Refrigeration Cycle:
The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.
3. HVAC Cooling and Heating:
In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.
4. Air Conditioning:
Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.
5. Compressor Types:
Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.
6. Energy Efficiency:
Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.
By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.
Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-11-10
China best China Manufacturer Industrial 132kw 180HP Screw Type Two Stage Air Compressor air compressor for sale
Product Description
Product Description
Product Parameters
| Model | Motor Power | Maximum Working Pressure | Free Air Delivery | Air Outlet Pipe Diameter | Weight | Dimensions(L*W*H) | |||
| kW | hp | bar(g) | psig | m³/min | cfm | kg | mm | ||
| BG30APMII | 22 | 30 | 7 | 102 | 4.3 | 152 | G1-1/2″ | 650 | 1500*1000*1350 |
| 8 | 116 | 4.1 | 145 | ||||||
| 10 | 145 | 3.5 | 124 | ||||||
| 13 | 189 | 2.7 | 95 | ||||||
| BG40APMII | 30 | 40 | 7 | 102 | 6.0 | 212 | G1-1/2″ | 700 | 1500*1000*1350 |
| 8 | 116 | 5.9 | 208 | ||||||
| 10 | 145 | 4.7 | 166 | ||||||
| 13 | 189 | 3.9 | 138 | ||||||
| BG50APMII | 37 | 50 | 7 | 102 | 7.1 | 251 | G1-1/2″ | 750 | 1500*1000*1350 |
| 8 | 116 | 6.9 | 244 | ||||||
| 10 | 145 | 5.8 | 205 | ||||||
| 13 | 189 | 5.4 | 191 | ||||||
| BG60APMII | 45 | 60 | 7 | 102 | 10.0 | 353 | G2″ | 1250 | 2100*1300*1650 |
| 8 | 116 | 9.5 | 335 | ||||||
| 10 | 145 | 7.8 | 275 | ||||||
| 13 | 189 | 6.8 | 240 | ||||||
| BG75APMII | 55 | 75 | 7 | 102 | 13.0 | 459 | G2″ | 1300 | 2100*1300*1650 |
| 8 | 116 | 12.5 | 441 | ||||||
| 10 | 145 | 9.2 | 325 | ||||||
| 13 | 189 | 7.5 | 265 | ||||||
| BG100APMII | 75 | 100 | 7 | 102 | 15.5 | 547 | G2″ | 1350 | 2100*1300*1650 |
| 8 | 116 | 15.2 | 537 | ||||||
| 10 | 145 | 12.0 | 424 | ||||||
| 13 | 189 | 10.2 | 360 | ||||||
| BG125APMII | 90 | 125 | 7 | 102 | 19.8 | 699 | DN80 | 2700 | 2500*1650*1900 |
| 8 | 116 | 19.5 | 689 | ||||||
| 10 | 145 | 15.0 | 530 | ||||||
| 13 | 189 | 14.0 | 494 | ||||||
| BG150APMII | 110 | 150 | 7 | 102 | 24.0 | 848 | DN80 | 2800 | 2500*1650*1900 |
| 8 | 116 | 23.0 | 812 | ||||||
| 10 | 145 | 19.2 | 678 | ||||||
| 13 | 189 | 16.0 | 565 | ||||||
| BG180APMII | 132 | 180 | 7 | 102 | 27.5 | 971 | DN80 | 3000 | 2500*1650*1900 |
| 8 | 116 | 27.0 | 954 | ||||||
| 10 | 145 | 23.7 | 837 | ||||||
| 13 | 189 | 19.0 | 671 | ||||||
| BG220APMII | 160 | 220 | 7 | 102 | 33.0 | 1165 | DN80 | 4300 | 3000*1900*1950 |
| 8 | 116 | 32.5 | 1148 | ||||||
| 10 | 145 | 27.5 | 971 | ||||||
| 13 | 189 | 22.5 | 795 | ||||||
| BG250APMII | 185 | 250 | 7 | 102 | 39.0 | 1377 | DN80 | 4400 | 3000*1900*1950 |
| 8 | 116 | 36.0 | 1271 | ||||||
| 10 | 145 | 32.0 | 1130 | ||||||
| 13 | 189 | 27.5 | 971 | ||||||
| BG270APMII | 200 | 270 | 7 | 102 | 43.5 | 1536 | DN80 | 5000 | 3600*2200*2200 |
| 8 | 116 | 41.0 | 1448 | ||||||
| 10 | 145 | 35.5 | 1254 | ||||||
| 13 | 189 | 31.5 | 1112 | ||||||
| BG300APMII | 220 | 300 | 7 | 102 | 51.5 | 1819 | DN100 | 5500 | 3600*2200*2200 |
| 8 | 116 | 46.0 | 1624 | ||||||
| 10 | 145 | 38.5 | 1360 | ||||||
| 13 | 189 | 35.5 | 1254 | ||||||
| BG340APMII | 250 | 340 | 7 | 102 | 54.0 | 1907 | DN100 | 6000 | 3600*2200*2200 |
| 8 | 116 | 51.0 | 1801 | ||||||
| 10 | 145 | 45.0 | 1589 | ||||||
| 13 | 189 | 38.0 | 1342 | ||||||
| BG380APMII | 280 | 380 | 7 | 102 | 60.0 | 2119 | DN125 | 6800 | 4000*2300*2300 |
| 8 | 116 | 57.0 | 2013 | ||||||
| 10 | 145 | 50.0 | 1766 | ||||||
| 13 | 189 | 43.0 | 1519 | ||||||
| BG420APMII | 315 | 420 | 7 | 102 | 65.0 | 2295 | DN125 | 7000 | 4000*2300*2300 |
| 8 | 116 | 62.0 | 2190 | ||||||
| 10 | 145 | 56.0 | 1978 | ||||||
| 13 | 189 | 50.5 | 1783 | ||||||
| BG480APMII | 355 | 480 | 7 | 102 | 75.0 | 2649 | DN150 | 8500 | 4200*2200*2350 |
| 8 | 116 | 73.0 | 2578 | ||||||
| 10 | 145 | 64.0 | 2260 | ||||||
| 13 | 189 | 55.0 | 1942 | ||||||
| BG540APMII | 400 | 540 | 7 | 102 | 84.0 | 2966 | DN150 | 9000 | 4200*2200*2350 |
| 8 | 116 | 82.0 | 2896 | ||||||
| 10 | 145 | 72.0 | 2543 | ||||||
| 13 | 189 | 61.0 | 2154 | ||||||
Company Profile
Wallboge is a high-tech enterprise and is considered 1 of the leading manufacturers of air compressor products in China. Our goal is to provide exceptional customer service coupled with quality products and energy saving solutions.
Wallboge’ s primary businesses focus in following key areas:
Integrated screw air compressor for laser cutting
Permanent magnet variable frequency screw air compressor
Two-stage compression permanent magnet variable frequency screw air compressor
Low pressure two-stage compression permanent magnet variable frequency screw air compressor
Low pressure permanent magnet variable frequency screw air compressor
Water-lubricated oil-free screw air compressor
Fixed speed screw air compressor
Oil-free screw blower
Screw vacuum pump
At Wallboge, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. CHINAMFG has been exporting to more than 150 countries across the globe.
Wallboge continuously innovates product development and management to meet customers’ demand. The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly. Wallboge’ s vision is to be a world-renowned high-end energy-saving machinery brand, with sustainable development, constantly improving its own value and sharing it with our customers and staff, committed to continuously satisfying the needs of global companies by providing a full range of industrial air compression solutions.
Certifications
Exhibitions
After Sales Service
1. 24/7 after sales service in different languages.
2. Online instruction for installation and commissioning.
3. On-site instruction for installation and commissioning provided by well-trained engineers or local authorized service center.
4. CHINAMFG agents and after sales service available.
Our Advantages
1. Proven product quality.
2. Factory direct prices.
3. On-time delivery.
4. Prompt technical support in different languages before sales, in sales and after sales.
5. Small orders accepted to check quality first.
6. OEM & ODM service available.
FAQ
Q1: Are you a factory or a trading company?
A1: We are a factory. Please check our Company Profile.
Q2: What is the exact address of your factory?
A2: No. 588, East Tonggang Road, Shaxi Town, HangZhou City, ZheJiang Province, China
Q3: What is your delivery time?
A3: For standard voltage, the delivery time is 15 working days after you confirm the order. For non-standard voltage, please contact our sales to confirm the delivery time.
Q4: What kind of payment terms do you accept?
A4: We accept T/T, L/C at sight.
Q5: How long is the warranty of your air compressor?
A5: 2 years for the whole air compressor except consumable spare parts.
Q6: How long could your air compressor be used?
A6: Generally, more than 10 years.
Q7: What is your MOQ requirement?
A7: 1 unit.
Q8: Can you offer OEM & ODM service?
A8: Yes, with a professional design team, we can offer OEM & ODM service.
| After-sales Service: | Engineers Available to Overseas Service. |
|---|---|
| Warranty: | 2 Years |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Customization: |
Available
|
|
|---|
How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
Can air compressors be used for inflating tires and sporting equipment?
Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:
1. Tire Inflation:
Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.
2. Sporting Equipment Inflation:
Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.
3. Air Tools for Inflation:
Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.
4. Adjustable Pressure:
One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.
5. Efficiency and Speed:
Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.
6. Portable Air Compressors:
For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.
It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2023-11-09
China Professional 11kw 15HP Intergrated High Pressure Screw Air CHINAMFG with Tank, Line Filters for Laser Cutting Machine air compressor for car
Product Description
Product Description
Detailed Photos
Product Parameters
| Model | KAPM-15A-16 |
| Power(KW) | 11KW |
| Pressure(bar) | 16 |
| Volume(m³/min) | 0.9 |
| Pipe Diameter | G3/4 |
| Weight(kg) | 330/570 |
| Dimension(mm) | 1800*750*1770(combined type) |
Certifications
Packaging & Shipping
Installation Instructions
Company Profile
ZheJiang Kingair Industrial Co., Ltd., is the core technology solution provider for compressed gas system solutions, with mature operation experience and excellent brand reputation in the 3 major areas : product system, core technology and solutions.
The company has strong comprehensive strength, the factory is located in Xihu (West Lake) Dis., ZheJiang , covers an area of 30000 square meters, has a strong equipment production capacity. In the course of 20 years of operation and development, we have always adhered to the enterprise spirit of
“professionalism, innovation, energy saving and service”, deeply implemented the strategic policy of environmental protection and low carbon, and realized the construction of high intelligent and efficient air pressure system industry chain.
Kingair focuses on R&D, production and trade, and produces air compressor products with stable overall performance, advanced control system, superior, gas environment, reasonable design, higher efficiency and longer service life.
Eachproduct of the company has passed the IS09000 quality management system certification, European CE, ISO certification, etc., and has established a complete set of mature foreign trade operation system. The products are popular in more than 80 countries and regions in Asia, Europe,Africa and America.
FAQ
Q1. Is KINGAIR trading company or manufacture ?
A: We are professional manufacturer of screw air compressor, more than 20years experience.
Q2. How long is KINGAIR delivery time ?
A: KINGAIR standard delivery time is 15working days After confirmed order.For the other non-standard requirements will be discussed case by case.
Q3. How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3. CHINAMFG agents and after service available.arrange our engineers to help you training and installation.
Q4. What is the available voltage KINGAIR compressor?
A:KINGAIR available voltage include
380v/50hz/3p,4000v/50hz/3p,3415v/50hz/3p,220v/60hz/3p,440v/60hz/3p,And
KIGNAIR also supplies the required Voltage.
Q5. Do you have any certificate ?
A: Yes, according to customer’s market need, we can offer CE, ISO etc certificate.
Q6. Do you offer OEM service ?
A: Yes Both OEM & ODM service can be accepted.
Q7. Can KINGAIR machines be run in High Temperature environment?What is working temperature range?
A: Yes, KINGAIR machines would run in high temperature environment countries.such as India, UAE,South Africa, Saudi Arabia, Iraq. Pakistan.etc.
Q1. Is KINGAIR trading company or manufacture ?
A: We are professional manufacturer of screw air compressor, more than 20years experience.
Q2. How long is KINGAIR delivery time ?
A: KINGAIR standard delivery time is 15working days After confirmed order.For the other non-standard requirements will be discussed case by case.
Q3. How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3. CHINAMFG agents and after service available.arrange our engineers to help you training and installation.
Q4. What is the available voltage KINGAIR compressor?
A:KINGAIR available voltage include
380v/50hz/3p,4000v/50hz/3p,3415v/50hz/3p,220v/60hz/3p,440v/60hz/3p,And
KIGNAIR also supplies the required Voltage.
Q5. Do you have any certificate ?
A: Yes, according to customer’s market need, we can offer CE, ISO etc certificate.
Q6. Do you offer OEM service ?
A: Yes Both OEM & ODM service can be accepted.
Q7. Can KINGAIR machines be run in High Temperature environment?What is working temperature range?
A: Yes, KINGAIR machines would run in high temperature environment countries.such as India, UAE,South Africa, Saudi Arabia, Iraq. Pakistan.etc.
| After-sales Service: | Online Technology Support |
|---|---|
| Warranty: | 12months |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
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What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
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How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
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What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.
editor by CX 2023-10-23
China best China Manufacture Diesel Engine Screw Air Compressor 10 Bar for Mining with high quality
Product Description
*Product Description
| MODEL | SUPC50-8 | SUPC75-10 | SUPC75-10 | SUPC160-10 | SUPC160-13-II | SUPC190-13 | SUPC190-15 | |
| Machine | ||||||||
| Free air delivery | m³/min | 4.5 | 6 | 5 | 12 | 15 | 15 | 13 |
| cfm | 160 | 215 | 178 | 428 | 535 | 535 | 465 | |
| Normal working pressure | bar | 8 | 8 | 10 | 10 | 13 | 13 | 15 |
| psi | 118 | 118 | 147 | 147 | 191 | 191 | 220 | |
| Dimentions (withou twobar) (mm) |
Length | 2500 | 2500 | 2500 | 3200 | 3200 | 3500 | 3500 |
| Width | 1750 | 1750 | 1750 | 1600 | 1600 | 1750 | 1750 | |
| Height | 2100 | 2100 | 2100 | 2000 | 2000 | 2200 | 2200 | |
| Weight | Kg | 1150 | 1150 | 1150 | 2200 | 2350 | 2500 | 2500 |
| Wheel qty | 2 | 2 | 2 | 4 | 4 | 4 | 4 | |
| Size and No. of outlet value | G1″*2 | G1″*2 | G1″*2 | G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
|
| Diesel | ||||||||
| Brand | XICHAI | XICHAI | XICHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | |
| Model | 4DW91-50GBG3U | 4DW93-75GG3U | 4DW93-75GG3U | YC4A160-H300 | YC4A160-H300 | YC6J190-H300 | YC6J190-H300 | |
| Rated power | Kw | 36.8 | 55 | 55 | 118 | 118 | 140 | 140 |
| hp | 50 | 75 | 75 | 160 | 160 | 190 | 190 | |
| No. of cylinders | 4 | 4 | 4 | 4 | 4 | 6 | 6 | |
| Engine speed | rpm | 2650 | 2400 | 2400 | 2200 | 2200 | 2200 | 2200 |
| Oil capacity | L | 5 | 7 | 7 | 11 | 11 | 15 | 15 |
| coolant capacity | L | 30 | 30 | 30 | 60 | 60 | 75 | 75 |
| Battary | V | 12 | 24 | 24 | 24 | 24 | 24 | 24 |
| Fuel tank capacity | L | 100 | 100 | 100 | 180 | 180 | 180 | 180 |
| MODEL | SUPC190-17 | SUPC190-15-II | SUPC220-15 | SUPC220-13-II | SUPC220-16-II | SUPC220-17-II | SUPC260-15-II | |
| Machine | ||||||||
| Free air delivery | m³/min | 10 | 15 | 15 | 17 | 15 | 13 | 22 |
| cfm | 357 | 535 | 535 | 608 | 535 | 465 | 786 | |
| Normal working pressure | bar | 17 | 15 | 15 | 13 | 16 | 17 | 15 |
| psi | 250 | 220 | 220 | 191 | 235 | 250 | 220 | |
| Dimentions (withou twobar) (mm) |
Length | 3500 | 3500 | 3500 | 3500 | 3500 | 3500 | 3700 |
| Width | 1750 | 1750 | 1750 | 1750 | 1750 | 1750 | 1900 | |
| Height | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 | 2350 | |
| Weight | Kg | 2500 | 2650 | 3100 | 3200 | 3200 | 3200 | 3500 |
| Wheel qty | 4 | 4 | 4 | 4 | 4 | 4 | 4 | |
| Size and No. of outlet value | G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
|
| Diesel | ||||||||
| Brand | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCAI | |
| Model | YC6J190-H300 | YC6J190-H300 | YC6J220-T300 | YC6J220-T300 | YC6J220-T300 | YC6J220-T300 | YC6A260-H300 | |
| Rated power | Kw | 140 | 140 | 162 | 162 | 162 | 162 | 191 |
| hp | 190 | 190 | 220 | 220 | 220 | 220 | 260 | |
| No. of cylinders | 6 | 6 | 6 | 6 | 6 | 6 | 6 | |
| Engine speed | rpm | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 |
| Oil capacity | L | 15 | 15 | 20 | 20 | 20 | 20 | 24 |
| coolant capacity | L | 75 | 75 | 90 | 90 | 90 | 90 | 110 |
| Battary | V | 24 | 24 | 24 | 24 | 24 | 24 | 24 |
| Fuel tank capacity | L | 180 | 180 | 220 | 220 | 220 | 220 | 220 |
| MODEL | SUPC260-17-II | SUPC260-22-II | SUPC300-13-II | SUPC300-17-II | SUPC300-25-II | SUPC420-25-II | SUPC430-24-II | SUPC500-25-II | |
| Machine | |||||||||
| Free air delivery | m³/min | 17 | 14 | 28 | 22 | 17 | 25 | 29 | 33 |
| cfm | 608 | 500 | 1000 | 786 | 608 | 893 | 1035 | 1180 | |
| Normal working pressure | bar | 17 | 22 | 13 | 17 | 25 | 25 | 24 | 25 |
| psi | 250 | 324 | 191 | 250 | 368 | 368 | 353 | 396 | |
| Dimentions (withou twobar) (mm) |
Length | 3700 | 3700 | 3900 | 3900 | 3900 | 3600 | 3600 | 3600 |
| Width | 1900 | 1900 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | |
| Height | 2350 | 2350 | 2400 | 2400 | 2400 | 2500 | 2500 | 2500 | |
| Weight | Kg | 3500 | 3600 | 4000 | 4100 | 4200 | 4500 | 4600 | 4700 |
| Wheel qty | 4 | 4 | 4 | 4 | 4 | ||||
| Size and No. of outlet value | G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G2″*1 |
G1″*1 G2″*1 |
G1″*1 G2″*1 |
G1″*1 G1 1/2″*1 G2 1/2″*1 |
G1″*1 G1 1/2″*1 G2 1/2″*1 |
G1″*1 G1 1/2″*1 G2 1/2″*1 |
|
| Diesel | |||||||||
| Brand | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | |
| YC6A260-H300 | YC6A260-H300 | YC6K560-KT31 | |||||||
| Rated power | Kw | 191 | 191 | 221 | 221 | 221 | 309 | 320 | 375 |
| hp | 260 | 260 | 300 | 300 | 300 | 420 | 430 | 500 | |
| No. of cylinders | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | |
| Engine speed | rpm | 2200 | 2200 | 2000 | 2000 | 2000 | 1900 | 1900 | 1900 |
| Oil capacity | L | 24 | 24 | 28 | 28 | 28 | 32 | 32 | 32 |
| coolant capacity | L | 110 | 110 | 140 | 140 | 140 | 180 | 180 | 180 |
| Battary | V | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 |
| Fuel tank capacity | L | 220 | 220 | 280 | 280 | 280 | 400 | 400 | 400 |
*Certifications
*Company Information
ZheJiang Compressor Import & Export Co.,Ltd is located in the logistics capital of China, 1 of the important birthplaces of Chinese civilization-HangZhou, ZheJiang Province. With professinal manufacturing experience and first -class comprehensive scientific and technological strength of the talent team, as the energy-saving compressor system leader and renowed in the industry.
We specializes in R & D and sales of power frequency ,permanent magnet frequency conversion ,two -stage compressor permanent magnet frequency conversion ,low -voltage and mobile screw air compressor . With a deep industry background , 1 step ahead ambition . With the professional enthusiasm for screw air compressor , team innovation , to meat the challenges of enterprise’s own determination and the rigorous attitude of excellence,products are strictly in accordance with IOS 9001 international quality procedures,to provide customers with energy -saving and reliable products .
We warmly welcomes people from all around the world to visit the company to guide the establishment of a wide range of business contacts and cooperation . Choosing HangZhou Atlas Air compressor Manufacturing Co.,Led.is to choose quality and service ,choose culture and taste ,choose a permanent and trustworthy partner !
*Packaging & Shipping
*Contact us
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Installation Type: | Movable Type |
| Customization: |
Available
|
|
|---|
What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
Can air compressors be used for automotive applications?
Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:
1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.
2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.
3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.
4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.
5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.
6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.
7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.
When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.
Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.
editor by CX 2023-10-20
China Professional Hochey Medical Portable silent Screw Air Compressor for Dental Machine best air compressor
Product Description
Certifications
Company Profile
We are professional manufacturer of medical equipment for 20 years.
Our products include operation lamp, operation table, ceiling pendant, hospital bed, patient monitor, medical stretcher, medical cabinet, medical trolley and vets instruments CE, FDA, TUV, ISO Certifications are available.
After Sales Service
We supply 24hours aftersales service
1.Technical support and guide
2.Free spare parts
3.Warranty:2years
Payment term:
| Payment Term | T/T | EXW | 30% TT in advance, paid the balance before shipment |
| FOB/FCA | |||
| CNF | |||
| CIF | |||
| DDU/DAP | |||
| L/C | L/C amount above 50,000 USD, we can accept L/C at sight | ||
| West Union | Amount lower than 5000usd | ||
| Delivery Time | 3~5days after receiving the payment | ||
FAQ
Q: Are you manufacturer ?
A: Yes,we have our own R&D team and sales team,We provide you one-stop service.
Q: Do you have CE,ISO13485?
A: Yes,our products are approved by CE,ISO13485
Q: Is OEM &ODM available in your factory ?
A: Yes, you just offer us necessary documents and then we will produce the products as your requirements.
Q: What is your Payment term?
A: 1.L/C at sight;
2.T/T:30% deposit by T/T,70%balance by T/T before shipment
3.Trade term:EXW, FOBZheJiang or CIF&CFR
Q: What is your Packing details?
A: 1.Wooden case or carton package,standard export packages
2.All of the productions are inspected carfully by QC before delivery.
Q: What is your Delivery time?
A: Usually, we make merchandise inventory, if we have the products in stock,The delivery time is5-10 days after receiving the deposit; If we don’t have the products in stock, we will arrange the production right now, the delivery time will be 20-30days,It depends on the quantity of order
Q: What is your Min.order?
A: There’s no minimum quantity
| Certification: | CE |
|---|---|
| Air Flow: | 118L/Min at 0bar |
| Speed: | 1400/1750 r.p.m |
| Max Pressure: | 8bar |
| Noise Level: | 52dB |
| Brand Name: | Hochey Medical |
| Samples: |
US$ 250/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2023-10-18